ProjectVF: How This Got Started

I wanted to build a three-wheeled, street-legal vehicle powered by a motorcycle engine. I made countless drawings of various configurations. At right is a 1/10th scale model built entirely from poster board and hot glue.

While searching for information about three-wheelers, I started noticing recumbent motorcycles. Many were built by ordinary people with limited budgets but their results were incredible and looked like a lot of fun, which got me thinking.

Scale model from the Ace Design Lab

 

I looked for something bigger and found this Yamaha XS650 for $500. It was dented and beat-up but the motor ran great. It turned out to be dependable and fun to ride. Being a vertical twin it had lots of torque, but vibrated quite a bit, and ducting for the air cooling would be difficult, so I sold it. I managed to get my $500 back and gained enough data for the crude photo simulation below.

 

 

 

 

 

 

 

 

Honda CB200 with 6200 miles and completely stock

 

 

 

At left is a very old Honda CB200. Although low on power, the engine was dependable and economical, so I considered using it as a donor. I did some simple CAD drawings but the bike was just too small for practical use and was later sold at a garage sale.
Yamaha XS650 looking good for all it's faults

 

 

 

 

 

ProjectVF photo simulation with Ace Scott King aboard

 

 

 

 

 

 

This composite photo shows how my design was proceeding, but the ductwork was ridiculous: I needed a bike with water cooling. Being the owner of a Honda VF500 with a smooth and powerful V4, I began looking for another one. I also looked at Sabres and Magna, which feature the same V4 design (up to 1100cc) and shaft drive.

 

Here's an 1100cc Magna, just begging to be cut and and modified, but at $2800 it was a little pricey for my budget. The largest Interceptors were 1000cc but not many examples remain. However, 750cc models looked plentiful and the prices were low. I watched CycleTrader.com and eBay and one day was rewarded.

 

 

Honda Magna 1100cc brute force motorcycle

 

 

 

Honda VF750 in the back of Ace's truck

 

 

 

 

 

Here's the '83 VF750 I bought from a local seller. The bodywork came in a box and was promptly resold. My total cost ended up about $350. I never tried to start it and expect the motor to be whipped (the camshafts are pitted and scored), but this was what I needed for dimensional data.
Vf750 reduced-parallax view for CAD tracing

 

 

Wiring stripped, hand controls gone, and radiator removed: what's left is the bare essentials. I hung a sheet behind it for contrast and took a series of photos. You can see a tiny checker-pattern at the rear which was used as a reference for scaling the photos in my CAD software. With a good photo and the correct scale, I was able to easily and quickly trace the bike with 99% accuracy.

 

 

 

With good data and the bike drawn up, I can try endless variations without spending a dime. Beginning with the green tracing at left, I adapted the Interceptor to my needs, creating a rough design to get the project started.

 

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